Contactor technical parameters

1. Rated Voltage

(1) The rated voltage indicated on the contactor's nameplate refers to the voltage that the main contacts are designed to handle. For DC contactors, common ratings include 110V, 220V, 440V, and 660V. AC contactors typically come in 127V, 220V, 380V, and 500V. If you're controlling a 380V three-phase induction motor, it's essential to choose an AC contactor rated for 380V.

(2) Rated Operating Voltage This is the voltage at which the contactor is intended to operate under normal conditions, working in conjunction with the rated current. Parameters like contact capacity, breaking ability, and the type of duty cycle all depend on this value. In polyphase systems, the rated voltage refers to the line-to-line voltage. Contactors may also have multiple sets of rated voltages and currents depending on their application and usage category. For example, the CJ10-40 AC contactor has a rated motor voltage of 220V, allowing control of up to 11kW, and 380V for up to 20kW.

(3) Rated Insulation Voltage This is the nominal voltage used for dielectric testing, as well as determining clearance and creepage distances. Unless otherwise specified, it represents the maximum operating voltage the contactor can handle. Importantly, the operating voltage should never exceed the insulation voltage to ensure safety and reliability.

2. Rated Current

(1) The rated current on the contactor’s nameplate refers to the current that the main contacts can carry under normal conditions. Common DC contactor ratings include 25A, 40A, 60A, 100A, 250A, 400A, and 600A. For AC contactors, typical values are 5A, 10A, 20A, 40A, 60A, 100A, 150A, 250A, 400A, and 600A. These values assume the contactor is mounted on an open panel, with the contacts not exceeding the allowed temperature rise, and the load operating in an intermittent-long-term mode. Intermittent-long-term means the contactor is energized for no more than 8 hours. If it runs longer, it should be opened and closed at least three times under no load to remove surface oxidation. Adjustments may be needed if these conditions change.

When installed inside a cabinet, the current rating is usually reduced by 10–20% due to limited cooling. If the contactor is used in long-term operation with a duty cycle of less than 40%, the current can be increased by 10–25% for open mounting or 5–10% for cabinet mounting. Depending on the situation, the current may need to be adjusted accordingly.

2. Rated Working Current

(1) The rated working current of the main contacts is determined based on the rated voltage, power, duty cycle, use category, and protection class of the system. It ensures the contactor can safely handle the expected current during operation.

(2) Auxiliary Contact Rated Current The auxiliary contact's rated current is set considering its operating voltage, switching frequency, use category, and electrical life. Typically, it does not exceed 5A.

(3) Use Category Different contactors are designed for specific use categories, depending on the nature of the load they control. Each category has unique requirements regarding switching capacity, breaking performance, and service life. Choosing the right contactor for the application is crucial for optimal performance and longevity.

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A hydraulic quick coupler is a device used to quickly and easily connect and disconnect hydraulic hoses and attachments. It is commonly used in construction, agriculture, and other industries where hydraulic systems are used.
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