Lean production, the trend of modern engine manufacturing
The production of modern engine castings puts new demands on the processing precision, reliability, automation degree, environmental protection and overall assembly line operation and process optimization of the equipment. Taking engine cylinder and cylinder head cleaning as an example, robotic shot blasting equipment has been widely used in major automobile foundries and professional engine foundries. The biggest feature of the equipment is that the shot blasting unit is connected with the row frame robot. The system has the ability to automatically identify the workpiece, and can automatically carry out the loading and unloading, grabbing and storing the workpiece. Enclosed Ceiling Fan,Retractable Ceiling Fan,Cool Ceiling Fans,Mini Ceiling Fan JIANGMEN ESCLIGHTING TECHNOLOGY LIMITED , https://www.windfansummer.com
The professional robotic cylinder and cylinder head cleaning equipment of the Wellbeet (Group) works on the principle that the cylinder block and cylinder head workpiece to be treated are transported from the roller conveyor to the shot blasting chamber, and the roller path is thrown in each cycle. The pellet chamber transports a workpiece. In the shot blasting chamber, the workpiece is intercepted by a mechanical stop in a fixed position for positioning. After the workpiece reaches the fixed position, a walking beam system transports it to the working position where the special long rod with the gripper and mounted on the rotating squirrel-cage robot locks the workpiece. After the robot starts to rotate, the walking beam system returns to its original position. During the rotation of the robot, two throwing heads mounted on the blast chamber are subjected to shot blasting. After the shot blasting, another walking beam system installed in the blanking zone takes the workpiece out of the working position and places it on the blanking track. The shot blasting machine can perform a new cycle.
Compared to imported similar equipment, the Wheelabrator (Group) system has the following advantages:
1. Specially designed head position to ensure that the abrasive will not remain in the cylinder bore after treatment. 2. Highly flexible. Many engine manufacturers have a wide product line, including the 3-cylinder, 4-cylinder and 6-cylinder series. Welbelet mechanical hand blasting equipment, supplemented by PLC program control system, can realize the setting of shot blasting parameters, the monitoring of production process and the adjustment of period parameters, such as the rotation speed of the manipulator, according to the cleaning requirements of different cylinders and cylinder heads. Sports beats, etc.
3. The robot can stop rotating at a predetermined position, so that a specific face of the workpiece can be shot blasted. The direction of the head and the speed of the ejection are adjustable.
4. Efficient dust removal system. The dusty air enters the dust collector through the air inlet, where heavy particles quickly fall into the dust hopper, and when the air flows through the filter element, dust is deposited outside the filter element. The filter element is continuously cleaned automatically without interrupting the operation of the precipitator. A remotely mounted device for pre-set time is used to control the automatic backflush cycle time.
5. Provide a special system to rotate the workpiece on the axis to clear the residual of the cavity after the workpiece is sent out.
6. Continuous, uninterrupted high-speed production. The intelligent emergency plan system can quickly eliminate and solve any accidents that occur during the shot blasting process.
The engine is the heart of the car, and the level of engine manufacturing represents one of the important signs of a country's manufacturing level. Lean production is the goal and the means, and Wheelabrator (Group) allows you to get closer and faster.