Battenfeld Cincinnati designed a new leanEX twin-screw extruder for the Chinese market

HC Plastics News: Battenfeld Cincinnati (China) exhibited the new twin-screw extruder for PVC pipe production for the first time at the equipment demonstration event held at the Shunde plant in Foshan.

This leanEX 2-93R-28-CL parallel twin-screw extruder is a high-volume series with a maximum output of 580 kg / h and is an extension of the successful turn-key leanEX series in pipe extrusion.

Battenfeld Cincinnati (China) presented two production lines at the equipment demonstration, with the right side being a 250mm uPVC pipe extrusion line equipped with a new leanEX twin-screw extruder.

Battenfeld Cincinnati (China) presented two production lines at the equipment demonstration, with the right side being a 250mm uPVC pipe extrusion line equipped with a new leanEX twin-screw extruder.

Pipe is an important product in the infrastructure industry and the largest business area of ​​Battenfeld Cincinnati (China). The range of equipment used for PO pipe extrusion includes standard single-layer pipe equipment, special multi-layer pipes and large diameter pipe equipment with a diameter of 2 m or more.

For PVC pipe extrusion, Battenfeld Cincinnati (China) offers twinEX-C and conEX-C extruders for high performance, large diameter pipe extrusion.

Due to the success of the turnkey leanEX series in PO pipe extrusion and the large demand for PVC pipe in the Chinese market, Battenfeld Cincinnati (China) has now expanded its offer for this segment.

Before the start of the equipment demonstration, the advantages of the new leanEX2-93R-28-CLextruder extruder were introduced.

Before the start of the equipment demonstration, the advantages of the new leanEX 2-93R-28-CLextruder extruder were introduced.

“We have launched the leanEX series twin-screw extruder for PVC pipe production, which is specially designed for the needs of the Chinese market. The new extruder for PVC pipe extrusion has the high expectations of the customer's expected leanEX brand. Production, high line speed and high degree of automation,” explains Mr. Bai Dongni, CEO of Battenfeld Cincinnati (China).

The leanEX uPVC extrusion line, which was displayed on the day of the equipment demonstration, has a total length of 34 meters and is operated at a high output of up to 550 kg/h with a line speed of 0.95 m/min. The pipe produced on site has a diameter of 250 mm and a wall thickness of 7.7 mm. The new leanEX 2-93R-28-CL parallel twin-screw extruder is the undisputed highlight of the line.

The equipment demonstration will extrude uPVC pipe on site, with a diameter of 250mm and a wall thickness of 7.7mm.

The equipment demonstration will extrude uPVC pipe on site, with a diameter of 250mm and a wall thickness of 7.7mm.

The leanEX 2-93R-28-CL has a length to diameter ratio (L/D) of 28 and has a very rugged design. With a production range of 200-580 kg/h, it is suitable for high throughput range and high performance pipe extrusion. Thanks to a fully insulated barrel equipped with apc (air cooling), maintenance-free, equipped with a compact AC motor and a proven torque motor from Europe, a 4-axis gearbox for high efficiency and energy savings Cost of production.

As standard, the extruder is equipped with a nitriding screw made in Europe and made in China. The Intracool closed temperature control system for the screw is energy efficient and maintenance free. A molybdenum-plated screw made in Europe is also available, which has a longer service life.

The new leanEX2-93R-28-CL twin-screw extruder has a production range of 200-580 kg/h.

The new leanEX 2-93R-28-CL twin-screw extruder has a production range of 200-580 kg/h.

The leanEX 2-93R-28-CL features an intuitive, easy-to-operate “BC compact” control system. The 12” touch screen features the latest design and can be integrated into the MES/ERP system.

In addition to the new extruders, the leanEX uPVC pipe extrusion line has other highlights: the high-efficiency vacuum box V1-250-9CL equipped with a variable frequency control vacuum pump saves about 17,000 Kwh per year, improving the energy efficiency and economy of the extrusion line. Sex.

Editor in charge: Ye Dan

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